Upcoming EV Battery Technology and Battery Pack Assembly Process
In India, where about 3 million fossil fuel-powered passenger vehicles sold annually, automakers including Mahindra & Mahindra Ltd., Tata Motors Ltd. and Ashok Leyland Ltd. are making EVs. Overseas companies such as Hyundai Motor Co. and Suzuki Motor Corp. are considering entering the new segment as the government plans to have green vehicles comprise about a third of its fleet by 2030. However, the shift will be gradual as India needs to push for EVs in a consistent manner over a long period of time and ensure that automobile jobs stay unaffected, according to government think-tank NITI Aayog.
By 2040, more than half of all new car sales in the world and a third of the planet’s automobile fleet -- equal to 559 million vehicles -- will be electric, according to a global outlook published in May by Bloomberg New Energy Finance. BNEF expects EVs to comprise about 7 per cent of vehicle sales in India by 2030 and 27 per cent in 2040.
India Lithium-ion Battery market is expected to grow with a CAGR of over 23% during the forecast period 2018-2025. Increasing pollution concerns, rising adoption of electric vehicles, increasing income-levels and surging demand for quality and uninterrupted power are some of the key factors driving the growth of Lithium-ion batteries market in India.
COURSE SYLLABUS:
Unit: B-1
A brief classification of li Ion cell technology and its electro-chemistry. Advantage and disadvantages of over different cell technologies.
1 hour live interaction class
2 lecturer session (30 Minutes each) and FAQ Session, Online Doubt Clearing session2 E-Book for self study
Unit: B-2
- Battery cell parameters like cell voltage
- Cell AH, Specific energy, life Cycle
- Charging and discharging curve of li ion cells
- C-rating,
- Self discharge and other parameters like SOC, DOD
1 hour live interaction class 2 lecturer session (30 Minutes each) and FAQ Session, Online Doubt Clearing session2 E-Book for self study
Unit: B-3
- Battery Pack sizing consideration like Time and charge/discharge cycles
- Beginning of life (BOL)
- End of life (EOL), Time
- Battery life testing
1 hour live interaction class 2 lecturer session (30 Minutes each) and FAQ Session, Online Doubt Clearing session1 E-Book for self study
Unit: B-4
- why a BMS need for a battery pack
- BMS building blocks
- BMS characteristics
- BMS operation
- BMS classification
1 hour live interaction class 2 lecturer session (30 Minutes each) and FAQ Session, Online Doubt Clearing session1 E-Book for self study
Unit: B-5
- Range Calculation
- Battery Capacity
- Battery String Calculation
1 hour live interaction class 2 lecturer session (30 Minutes each) and FAQ Session, Online Doubt Clearing session1 E-Book for self study
Unit: B-6
- Material need to assemble battery pack
- Wires, connector selection, heat shrink, cell holder etc.
- Different types of accessories related to battery pack construction
1 hour live interaction class 2 lecturer session (30 Minutes each) and FAQ Session, Online Doubt Clearing session1 E-Book for self study
Unit: B-7
- Manufacturing process of battery pack
- Brief discussion about different machineries used in manufacturing
- Flow chart of assembly process of li ion battery pack
- Technical details of manufacturing machineries
1 hour live interaction class 2 lecturer session (30 Minutes each) and FAQ Session, Online Doubt Clearing session1 E-Book for self study
Unit: B-8
- Cost analysis of different machineries and manpower requirements
- Return of Investment (ROI) of li ion battery pack business
- Business projection to start a li ion battery pack business
1 hour live interaction class 2 lecturer session (30 Minutes each) and FAQ Session, Online Doubt Clearing session1 E-Book for self study
CERTIFICATION
Academy of EV Technology (AEVT), a unit of Global Advanced Training & Educational Trust, academic partner of University of Petroleum and Energy Studies (UPES) ISO 9001:2015 certified autonomous academic institute certification is well known and widely accepted in the industry in India and globally. Being India's first educational institute, specialised in Electric Vehicle technology has offered us a great opportunity for Indian startups to develop "Atmanirbhar Bharat" in automotive OEMs and boost the industry. Our training methodologies and courses are endorsed and developed by many leading automotive engineers. They are happy to share knowledge for our new startups.
Our Certification follows the international standards to validate, authorize and issue our Certificate after extensive assessment process during the course.
COURSE CERTIFICATE
All the participating students will be given a “Certificate of Training” issued by “Academy of EV Technology" after the successful completion of examination and course.
